CRAFTING EXCELLENCE
WITH UNPARALLELED
PRECISION
SETTING THE BENCHMARK IN MANUFACTURING PRECISION
AND INNOVATION FOR THE FUTURE OF RAILWAY TECHNOLOGY.
PIONEERING RAILWAY
MANUFACTURING
EXCELLENCE
At the Railway Equipment Business Division, our commitment to manufacturing excellence is the cornerstone of our operations. We merge state-of-the-art technology with innovative engineering to deliver high-quality railway products that meet the stringent standards of both Indian and international markets. Our manufacturing excellence is a testament to our dedication to quality, efficiency, and continuous improvement.
LEAN MANUFACTURING
AND ADVANCED
PROCESSES
Driving the future of railway manufacturing with state-of-the-art processes and rigorous quality standards.
Our plant, sprawling over 600k sq. ft., integrates lean manufacturing principles, enabling the production of diverse, technology-driven products. From a conveyorised paint shop to automated shocker assembly lines and CNC machining centres, our facility is equipped with cutting-edge technology to ensure precision and efficiency in every product.
CUTTING-EDGE
PRODUCTION EXCELLENCE
- Innovative Moulding Technology
DESMA injection moulding and compression moulding machines for superior material handling and product consistency.
- Expert Material Processing.
Advanced rubber and friction material mixers/kneaders, ensuring high performance and quality.
- Comprehensive Grinding & Welding
Precision grinding machines and advanced welding techniques for flawless component assembly.
- Heat Treatment & Testing
Heat treatment and heat exchanger ovens for enhancing material properties and ensuring product reliability.
- Controlled Environment
Dust-free, air-conditioned assembly shops for manufacturing critical components to exacting standards.
- Optimized Process Design
Process design based on FMEA outcomes and Statistical Process Control (SPC) for peak efficiency and quality.
- Reliable Power Backup
Captive power generation of approximately 1375 KVA to ensure uninterrupted manufacturing operations.
- Advanced Paint Shop
State-of-the-art conveyorised paint facility ensuring high-quality finishes and durability.
- Automated Assembly Lines
Automated shock absorber assembly and brake disc production lines for precision and efficiency.
- Precision CNC Machining
Cutting-edge CNC machines (HMCs, UMCs, TCs, DTCs) for accurate and high-quality component manufacturing.
- High-Capacity Hydraulic Presses
Hydraulic power presses ranging from 10 to 1000 tons for robust and reliable forming processes.
EXEMPLARY Manufacturing Culture
We foster a culture of exemplary manufacturing, underpinned by principles of lean and frugal engineering. Our process design, based on FMEA outcomes, achieves optimal process capabilities. With a captive power generation capacity of approximately 1375 KVA, we ensure uninterrupted manufacturing operations.
GLOBAL BENCHMARKS
Our Commitment to World-Class Standards
- ISO 9001:2015 Certification
Ensures adherence to international quality management standards.
- ISO 14001:2015 Certification
Demonstrates commitment to environmental management and sustainability.
- IRIS: REV03 (ISO TS/22163) Certification
Affirms compliance with industry-specific quality standards for railway systems.
FOCUS ON QUALITY AND INNOVATION
We have developed a robust quality management system backed by extensive testing facilities. Our fully equipped laboratories conduct detailed examinations of friction materials, rubber chemicals, and the metallurgy of ferrous and non-ferrous materials. The use of a full-scale dynamometer for testing friction material products in simulated working conditions further reinforces our commitment to quality.